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CarsLore / Volvo / XC90 / 2016

2016 Volvo XC90

197 owner complaints — #3 of 22 XC90 model years, 5.2× the typical year. 8 recalls, 25 service bulletins.

197complaints · 5 crashes, 10 fires
8recalls
25manufacturer bulletins
20,000 mimedian mileage at failure

Problems owners report

Complaints filed with NHTSA about the 2016 Volvo XC90, by the system named in each complaint. One complaint can name several.

  • Engine86
  • Electrical system56
  • Unknown or other36
  • Structure23
  • Service brakes14
  • Fuel/propulsion system12
  • Vehicle speed control11
  • Power train10
  • Air bags8
  • Steering7

NHTSA ODI complaints (public domain) · updated 23 Oct 2026 · 8 injuries and 0 deaths reported

Compared with other years

’03’06’09’12’15’16’18’21’24197’03’06’09’12’15’16’18’21’24197

NHTSA ODI complaints by model year

Fatal crashes in the US

From 2020 to 2023, 6 2016 XC90 vehicles were involved in crashes on US public roads in which someone died; 1 person died inside them, and 1 of the vehicles rolled over. This is a count, not a crash rate: it grows with the number of cars on the road.

NHTSA Fatality Analysis Reporting System (FARS), crash years 2020–2023 (public domain)

New York safety inspections

At its first New York inspection the 2016 Volvo XC90 failed the safety check 1.24% of the time — 37% less often than the average 2016 passenger car (1.97%). Median odometer at inspection: 83,782 miles.

7,431first inspections
1.24%failed on safety
83,782 mimedian odometer
0.0%1.5%2.9%’03’05’07’09’11’13’16’18’20’22’24’26’271.2%0.0%1.5%2.9%’03’06’09’12’16’19’22’25’271.2%

NY DMV Vehicle Inspections (vezn-fmmk), initial inspections since Aug 2021 · how we count

Registered new in Europe in 2016

31,921 new Volvo XC90 cars were registered in the EU, Norway and Iceland in 2016; the largest markets were Germany (7,410), the United Kingdom (5,787), Sweden (3,968).

Average mass
2,128 kg
Average power
173 kW
Fuel type recorded
Diesel 70% · Petrol/electric 24% · Petrol 6.4%

European Environment Agency, CO₂ emissions from new passenger cars · averages weighted by registrations; CO₂ is the type-approval value; fuel type as recorded at registration, where many non-plug-in hybrids appear as petrol · re-use permitted with acknowledgement

Engines

The most common engines in 2016 Volvo XC90 cars on Dutch roads are the 2.0 hybrid (235 kW, 315 hp), 2.0 diesel (165 kW, 221 hp) and 2.0 diesel (173 kW, 232 hp), out of 6 versions with at least 20 cars.

EnginePowerCarsShare
2.0 hybrid235 kW 315 hp2,71674%
2.0 diesel165 kW 221 hp2848%
2.0 diesel173 kW 232 hp2597%
2.0 petrol187 kW 251 hp1785%
2.0 petrol235 kW 315 hp1384%
2.0 diesel140 kW 188 hp812%

RDW Open Data (CC0): registered passenger cars and their fuel data · engine size rounded to 0.1 litre, net maximum power · versions with at least 20 cars

In the Netherlands

3,685 first registered in 2016 are on Dutch roads; 41% arrived later as imports. Median list price when new: €91,179.

84.2%had an APK defect recorded since June 2022
97.3%logical odometer history
1.4%with a recall still open

Most common APK defects

Colours

Black 40%Grey 29%Blue 19%White 7%Brown 5%Red 0%

RDW Open Data: registered vehicles and APK defects (CC0) · defect descriptions in the RDW's Dutch wording

In the United Kingdom

5,080 cars built in 2016 were licensed for the road at the end of 2025, and 59 more were declared off the road (SORN).

5,080licensed, end of 2025
99%of those still registered are on the road

Department for Transport and DVLA, vehicle licensing statistics (table VEH0124, year of manufacture) · Open Government Licence v3.0

MOT test results in Great Britain

In 2023, 5,230 of these cars first registered in 2016 took their annual MOT test. 80% passed first time; among all cars first registered in 2016 the figure was 79%.

80%passed first time
79%all cars from 2016
73,100 miaverage mileage at the test (all cars 58,800 mi)
Failed onThese carsAll cars from 2016
Steering5.9%0.8%
Tyres5.8%6.2%
Brakes4.2%4.3%
Suspension3.7%4.9%
Lamps, reflectors and electrical equipment1.9%6.1%
Visibility1.9%3.5%

DVSA anonymised MOT tests and results, 2023 (Department for Transport) · Open Government Licence v3.0 · first tests only; a fix made at the test station within the hour still counts as a fail

In Finland

12 of these cars first registered in 2016 were in use in Finland on 30 Jun 2026, with an average of 224,000 km on the odometer at their last inspection.

Traficom (Finnish Transport and Communications Agency), open data on vehicles in use · CC BY 4.0

In New Zealand

272 2016 cars are on the New Zealand register; 10% arrived as used imports, 89% were sold new in New Zealand.

NZ Transport Agency Waka Kotahi, Motor Vehicle Register (March 2026) · CC BY 4.0

Fuel consumption

Official Canadian test results for 3 variants: combined 10.0–10.6 L/100 km (about 22–24 mpg US), CO₂ 232–247 g/km.

VariantEngineTransmissionCityHighwayCombinedCO₂ g/km
XC90 T5 · Sport utility vehicle: Standard · Premium gasoline2.0 L, 4 cyl.AS810.69.110.0232
XC90 T5 AWD · Sport utility vehicle: Standard · Premium gasoline2.0 L, 4 cyl.AS810.89.510.2239
XC90 T6 AWD · Sport utility vehicle: Standard · Premium gasoline2.0 L, 4 cyl.AS811.59.510.6247

Litres per 100 km. Natural Resources Canada, Fuel consumption ratings (open.canada.ca) · Open Government Licence – Canada

Recalls in Canada

8 Transport Canada recalls for the 2016 Volvo XC90.

2023649
7 Dec 2023
Seats And Restraints
Issue: On certain vehicles, the bolts that attach the second-row seat belt buckles may not have been properly tightened. As a result, the seat belts could loo…
2021238
23 Apr 2021
Other
Issue: On certain XC90 Excellence models, the rear seat control display may not work properly if the touch screen gets wet. This could cause the front passeng…
2019188
18 Apr 2019
Engine
Issue: On certain vehicles, the coolant bleeder hose could crack over time. This could allow coolant to leak on to the exhaust system. This could also cause a…
2016534
28 Oct 2016
Seats And Restraints
On certain vehicles, the front passenger seatbelt buckle stud may not have been punched correctly during manufacturing. This may cause a separation between the …
2016469
23 Sept 2016
Airbag
On certain vehicles, the air conditioner drain hose may leak into the passenger compartment due to incorrect installation during the manufacturing process. Over…
2016197
4 May 2016
Electrical
Certain vehicles equipped with power-operated sunroof system may fail to conform to Canada Motor Vehicle Safety Standard (CMVSS) 118 - Power-Operated Window, Pa…
2015355
5 Aug 2015
Airbag
On certain vehicles equipped with seven seats, the Inflatable Curtain (IC) air bag may not deploy as intended for third row passengers. In the event of a colli…
2015238
29 May 2015
Airbag
On certain vehicles, the Supplemental Restraint System (SRS) wire harness in the front seats may have been incorrectly assembled. During seat assembly, the SRS…

Transport Canada Vehicle Recalls Database · Contains information licensed under the Open Government Licence – Canada

Recalls

23V827000 · Seat belts7 Dec 2023 · 2,911 vehicles

Volvo Car USA, LLC (Volvo Car) is recalling certain 2015-2024 XC90 vehicles. The second-row seat belt buckle and lower belt anchor bolts may not be tightened properly.

21V273000 · Electrical system21 Apr 2021 · 162 vehicles

Volvo Car USA, LLC (Volvo Car) is recalling certain 2016-2020 XC90 Excellence vehicles. Liquid or condensation on the rear seat control display may cause the front passenger seat to move back as far as possible.

19V308000 · Engine and engine cooling17 Apr 2019 · 34,006 vehicles

Volvo Cars of N.A., LLC (Volvo Cars) is recalling certain 2016 XC90 vehicles. Exposure to heat and humidity may cause the engine coolant bleeder hose to crack, resulting in a coolant leak.

16V798000 · Seat belts2 Nov 2016 · 74,027 vehicles

Volvo Car USA LLC (Volvo) is recalling certain model year 2016-2017 XC90, S90, XC60, V60 Cross Country, V60, S60 Cross Country, S60, and S60 Inscription vehicles manufactured February 16, 2015, to August 22, 2016. On the affected vehicles, the front passenger seat belt buckle attaching stud may loosen, allowing the buckle to separate from the seat belt bracket. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 210, "Seat Belt Assembly Anchorages" and number 209, "Seat Belt Assemblies."

16V690000 · Equipment26 Sept 2016 · 43,766 vehicles

Volvo Cars of North America, LLC (Volvo) is recalling certain model year 2016-2017 Volvo XC90 and S90 vehicles manufactured April 15, 2015 through September 19, 2016. In the affected vehicles, the drain hose for the air conditioning may leak into the passenger compartment due to a drain hose installation error during manufacturing.

16V268000 · Visibility4 May 2016 · 30,214 vehicles

Volvo Car USA LLC (Volvo) is recalling certain model year 2016 XC90 vehicles manufactured January 27, 2015, to April 23, 2016. The sunroofs on the affected vehicles have a switch on the overhead console that may not be adequately recessed to prevent the switch from being unintentionally pressed. When pressed, the sunroof may fully close. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 118, "Power-Operated Window, Partition, and Roof Panel Systems."

15V497000 · Air bags6 Aug 2015 · 3,911 vehicles

Volvo Cars of N.A., LLC (Volvo) is recalling certain model year 2016 Volvo XC90 vehicles manufactured January 27, 2015, to July 10, 2015. The third row seating side curtain air bags may not fully inflate.

15V342000 · Air bags3 Jun 2015 · 584 vehicles

Volvo Cars of N.A., LLC (Volvo) is recalling certain model year 2016 Volvo XC90 vehicles manufactured January 27, 2015, to May 19, 2015. The affected vehicles have front seats whose wiring harness for the Side Impact Protection System (SIPS) may have been routed incorrectly.

Whether a recall was fixed on a particular car is known only to the manufacturer: check the VIN at nhtsa.gov/recalls.

NHTSA recalls · summaries in NHTSA's own words

Service bulletins

What Volvo told its dealers about the 2016 Volvo XC90: known faults, fixes and updates.

BulletinSummary
11011735This is a Technical Journal: Headlamp condensation inside lens - information/leak test. If the result is not ok (air leak), it is ok to replace the headlamp
11009818This is a Technical Journal: White patch defect in paint when removed rapgard. Expose vehicle to outside daylight for 48hrs.
11009817This is a Technical Journal: DIM message about parking brake. Manually order and download software part number 32429456
11009811This is a Technical Journal: Software Upgrade / Download Guide. If one control unit is upgraded and not all, it may result in various problems.
11009803This is a Technical Journal: Outer rear view mirror intermittently not folding. May required replacing terminals.
11009511This is a Technical Journal: Alleged issues with Intellisafe functionality. Inform the customer of the functions and limitations
11007932This is a Technical Journal: Improved 12V battery test in VIDA. Improved 12V battery test in VIDA
11007926This is a Technical Journal: DIM message about parking brake. Manually order and download software part number 32429456
11007925Information about valid Software partnumbers to order and download Software for "PDS" Pre-Delivery Service
11007922Volvo Cars USA LLC on behalf of the Volvo Car Corporation, has voluntarily decided to extend warranty coverage on vehicles exhibiting functionality issues with Apple CarPlay for certain model year 2016-2021 XC90 vehicles. The corrective action is to download a Total Software Upgrade.
11006577Volvo Cars USA LLC on behalf of the Volvo Car Corporation, has voluntarily decided to extend warranty coverage on vehicles exhibiting functionality issues with Apple CarPlay for certain model year 2016-2021 XC90 vehicles. The corrective action is to download a Total Software Upgrade.
11006576This is a Technical Journal: SPA/CMA - 12V Battery Testing / Maintenance Guide. After capturing a NEW VIDA readout, conduct the steps in VIDA.
11006562This is a Technical Journal: SPA/CMA - 12V Battery Testing / Maintenance Guide. After capturing a NEW VIDA readout, conduct the steps in VIDA.
11006560This is a Technical Journal: DIM message about parking brake. Download the available total upgrade software.
11006558This is a Technical Journal: High Temperature Message in DIM after Coolant Pump Replacement. Replace coolant pump
11006557This is a Technical Journal: SPA/CMA - 12V Battery Testing / Maintenance Guide. After capturing a NEW VIDA readout, conduct the steps in VIDA.
11006554This is a Technical Journal: Improved 12V battery test in VIDA. Improved 12V battery test in VIDA
10254406This is a Technical Journal: Check Engine Light in DIM (BCM2 P25A268 / U003700). Download software.
10254402This is a Technical Journal: T8 P0EA773 Auxiliary Cooling System Performance. install component 32139082
10254399This is a Technical Journal: Vibration/shudder while braking. Replace front brake pads
10253788This is a Technical Journal: VCM Backup Battery Replacement with VCM-U105000. Replace the VCM Backup Battery and download the relevant Software.
10253771This is a Technical Journal. If you experience difficulty programming remote keys on Hybrid vehicles, please follow the advise in Technical Journal under service.
10253247Volvo Cars USA LLC on behalf of the Volvo Car Corporation, has voluntarily decided to extend warranty coverage on vehicles exhibiting functionality issues with Apple CarPlay for certain model year 2016-2021 XC90 vehicles. The corrective action is to download a Total Software Upgrade.
10253003This is a Technical Journal: Squeak noise from second row outer seats over bumps. Apply PFPE Anti squeak spray, p/n 30749880 spray.
10252722This is a Technical Journal: SPA/CMA - 12V Battery Testing / Maintenance Guide. After capturing a NEW VIDA readout, conduct the steps in VIDA.

NHTSA manufacturer communications (public domain)

NHTSA investigations

DP22005 · Electrical system:propulsion systemopened 27 Jan 2023 · closed 7 Aug 2023

Pedestrian alert sounds

NHTSA Office of Defects Investigation